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国灿电子 · ELECTRONICS

Manufacturing & quality

Manufacturing & quality

From film slitting and winding to sealing and 100% electrical test, our core processes run in-house across two production bases.

6
Product families
2
Production bases — Dongguan & Jiangmen
XX+
Years of manufacturing (TBC)
XX M
Monthly capacity, pcs (TBC)

Production process

  1. 01

    Material inspection

    Incoming film, foil, electrolyte and lead wire are checked against specification before release to production.

  2. 02

    Slitting & winding

    Metallized film is slit and wound or stacked on automated machines with tension and alignment control.

  3. 03

    Metal spraying & heat treatment

    End-face spraying and controlled heat treatment stabilise the winding and its contact resistance.

  4. 04

    Lead attachment & encapsulation

    Leads are welded, then elements are potted in flame-retardant cases or epoxy-coated.

  5. 05

    Electrical test

    Capacitance, dissipation factor, insulation resistance and withstand voltage are tested on every piece.

  6. 06

    Reliability verification

    Sampled lots undergo life, damp-heat and temperature-cycling tests in our own lab.

Reliability lab

  • Endurance (life) testing at rated voltage and temperature
  • Damp heat, steady state and temperature cycling
  • Surge, pulse and dV/dt testing
  • Varistor voltage, clamping voltage and surge current testing
  • LCR, insulation resistance and Hi-pot measurement
  • Solderability and dimensional inspection

Production bases

  • Dongguan · Songshan Lake

    Headquarters and production base.

  • Jiangmen · Xinhui

    Production base.

Certificates

Certificate documents are being uploaded. Contact sales for copies.

Need samples or a BOM quotation?

Add series to your RFQ list or upload a BOM. Our sales engineers reply within one business day with pricing, lead time and sample availability.